Locking Ring V Band Clamp Cold Roll Forming Machine
Main Characteristic of Flange Clamp Ring Rolling Machines
1. Function and structure: stainless steel coil sheet will through 6 to 8 rollers, and gradually roll into the finished bracket. By the variable frequency motor, reducer, gear, roller group composition. The lathe with welded structure, to stress treatment.
2. We adopt quick change function, by changing different rollers of different shapes, we can produce flanges of different shapes, angles and widths.
3. The diameter is controlled by our unique design of the flange rolling head.
4. Guide Device: The coil is accurately introduced into the first forming wheel with the digital position display.
Flange Ring Clamps Rolling Forming Machine Working Process
Decoiler ------ Leveling (Straightening) ----- Roll Forming and Cutting
Main Configurations of Flange Ring Clamps Rolling Machines
| No | Items | Qty | Remark |
| 1 | De-coiler | 1 set | |
| 2 | Straightening Machine | 1 set | |
| 3 | Roll Forming and Cutting Device | 1 set | |
| 4 | Guarding Cover | 1 set | Optional |
| 5 | Control System | 1 set | |
Technical Parameters of Main Devices
| No | Items | Technical Parameters |
| 1 | De-coiler | Width of Strip | 30-100mm； |
| Thickness of Strip | ≤2mm； |
| Inner Diameter of Coil | ф480-520 mm(according to customer’s requirements)； |
| Outer Diameter of Coil | φ1300mm；Loading Weight:≤1T |
| Expand Way | Manual |
| Power | 3 KW |
| 2 | Straightening Device | Width of Strip | 30-100mm； |
| Thickness of Strip | ≤2mm； |
| Motor Power | 1.5 KW |
| Speed | Max16m/min |
| Roller Arrangement | 7 rollers |
| Arrange mode | 4-Point Independent |
| 3 | Roll Forming | Forming Stations | 8 Stations |
| Type of Driven | Gear |
| Forming Rack: | The roller is adjusted by digital display. |
| Station Pitch | 200mm |
| Max. Feeding Width of Coil | 100mm |
| Max. Thickness of Material | 2mm |
| Diameter of Shafts | Φ50mm ,42CrMo (quenching and tempering) |
| Material of Roller | Cr12,Hardness: HRC58-60° |
| Main Driven Motor | 15KW |
| Bending and Cutting Devices | 1 set |
| Turkey Head Device | 1set |
Descriptions of Roll Forming Device
Lubrication system: The lubrication system for segment forming will be self-contained within the machine. The excess lubrication from the forming process will be re-circulated, filtered and re-used.
Forming Stations: High-precision guide column bracket gear chain drive(inverter motor or servo motor control )
The roller adopts the combination structure, the speed difference and the forming resistance are small, the steel surface wear is small; the roll process design uses the imported software, the computer design, and carries on the FEA analysis, guarantees the piece shape precision, does not scratch the sheet material. Roller with Cr12MoV forging, the overall quenching CNC machining, hardness uptoHRC58-62; with high strength, high hardness, high precision, using life and so on.
Our Flange Forming Machine Rolling Head Pictures Details
All Kinds of Lock Ring Clamps Our Rolling Machine Can Do
FAQ
Q: What's the material of rollers?
A: About rollers we use 42CrMo or Cr12Mov, according to customers requirements. About roll forming stands, we have many types, like wall panel type, archway type and guide pillar type.
Q: What's the max. thickness of coil can this machine use?
A: We can design non-standard roll forming machines according to different thickness and different coil material. You can provide us your requirements and drawings.
Q: How many profiles can this machine produce?
A: Just need change rollers can manufacture all kinds of Flange Ring Clamps.
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Locking Ring V Band Clamp Cold Roll Forming Machine Images
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